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The Continuous Nitrogen Power Atmosphere Brazing Melting Furnace is a specialized industrial furnace designed for the high-volume, high-quality brazing of heat exchanger cores, specifically condensed and radiator cores. It employs a continuous conveyor belt system within a fully protected nitrogen atmosphere throughout the critical heating and cooling stages. This advanced process ensures excellent, oxidation-free brazed joints, delivering superior product integrity and consistent results for demanding automotive and HVAC applications.
Superior Brazing Quality: A complete nitrogen atmosphere during brazing and cooling prevents oxidation, resulting in clean, strong, and reliable braze joints with minimal flux residue.
High Production Efficiency: The fully automated, continuous flow design enables high throughput with consistent processing times, significantly boosting manufacturing output.
Robust & Durable Construction: Utilizes premium materials like 316L stainless steel for high-temperature muffles and 304 stainless for critical internal areas, ensuring long-term thermal stability and corrosion resistance.
Optimized Process Flow: Integrated stages—from flux application and drying to brazing, slag removal, and controlled cooling—create a seamless, efficient production line that minimizes manual handling.
Modular & Customizable Design: Comprises distinct, well-defined sections (optional degreasing, spraying, drying, brazing, cooling), allowing for layout flexibility and potential future upgrades.
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| Serial No. | Section / Component | Dimensions (LWH) | Material & Construction Details |
|---|---|---|---|
| 1 | Flux Spray Zone | 7000*1360*250 mm | Housing: 304 Stainless Steel; Main Frame: Welded Low Carbon Steel |
| 2 | Drying Furnace (External) | 8000*1850*2000 mm | Frame: Processed & Welded Low Carbon Steel |
| 3 | Drying Furnace (Internal) | 8000*1050*250 mm | Internal Lining: 304 Stainless Steel, 2mm thickness |
| 4 | Brazing Furnace (External) | 10000*2150*1900 mm | Frame: Processed & Welded Low Carbon Steel |
| 5 | Brazing Furnace (Internal/Muffle) | 10000*1050*250 mm | Muffle: 316L Stainless Steel, 8mm thickness, seamless bent construction |
| 6 | Air Cooling Room (External) | 6000*1360*1900 mm | Frame: Processed & Welded Low Carbon Steel |
| 7 | Conveyor Mesh Belt | Width: 1000 mm | Brazing Zone: 316L Stainless Steel (Wire Ø3.2mm); Other Sections: 304 Stainless Steel |
| 8 | Total Equipment Length | Approx. 35.5 meters |
Degreasing Section / Water Cleaning Machine (Optional)
Continuous Flux Spraying System (Including Mixing & Feeding Unit)
Drying Oven with Drive Unit
Brazing Section Front Entrance Room
Brazing Furnace with Drive Unit
Air Cooling Chamber
Brazing Section Rear Exit Room
Forced Air Cooling Device
Integrated Electrical Control System
Water & Nitrogen Supply & Distribution Devices
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
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